Digital Printing and Flexo Printing: Features, Differences, and Applications
Flexo Printing
Flexo printing is a traditional printing process that relies on the use of printed metal plates. The image is transferred from the plate to the rubber (Cliche) and then to the cardboard sheet. This method provides high-quality printing and lower costs for large print runs. It is also characterized by its ability to print different colors with high produce prints.
Digital Printing:
With digital printing, printing is done directly on the cardboard using advanced digital technologies. This method is particularly suitable for small and variable prints, as it does not require the preparation of printing plates. Digital printing is characterized by faster execution and lower costs for small print runs. It also allows for the addition of special effects and easy customization of printed materials.
Some uses of offset printing and digital printing:
Flexo Printing
- Boxes and cartons for various products:
Flexo printing is widely used in the production of product boxes and cartons, especially for consumer goods, food, and beverages. The high-quality printing allows for an attractive presentation of the product.
- Packaging materials for luxury products:
Flexo printing is used in the production of packaging materials for luxury products such as jewelry and perfumes, where high-quality printing is required.
Digital Printing:
- Printing cardboard for art and designs:
Digital printing allows for the printing of artistic and creative designs on cardboard in an individual and flexible manner
- Printing cardboard for temporary and variable needs:
Such as posters, seasonal cards, or temporary promotional campaigns.
- Printing cardboard for prototypes and samples:
Digital printing allows for the printing of prototypes at a lower cost compared to offset printing.
The main differences between Flexo Printing and digital printing:
Technology used:
- Flexo printing uses physical printing plates (Cliche) and traditional printing inks.
- Digital printing uses direct electronic printing technologies from digital files without using Cliche.
Quality and accuracy:
- Both Flexo printing and digital printing provide high-quality, highly detailed and clear printing.
Setup cost:
- Flexo printing has a higher setup cost, especially for Cliche
- Digital printing has a relatively lower setup cost.
Printed quantities:
- Flexo printing is suitable for large-scale production.
- Digital printing is suitable for small and variable production quantities.
Customization:
- Digital printing offers more flexibility in customization and changes.
- Flexo printing is less flexible in customization and changes.
Delivery time:
- Flexo printing requires a longer setup and production time.
- Digital printing provides faster delivery times.
In general, Flexo Printing is suitable for mass production, while digital printing is suitable for variable and customized production. The choice of the appropriate technology depends on factors such as the size of the demand, the required printing quality, and the project budget. For large print runs and high-quality printing, the offset method is the most suitable. For small and variable prints, digital printing is the optimal choice